The process of extrusion has many types, and one of them is called plastic extrusion. In this method, raw plastic is used and transformed to create many things like rods, seals, plastic tubing, adhesive tape and plastic sheets by using equipments like plastic extruders.
A few of the mostly used plastic materials in plastic extrusion are nylon, polycarbonate, acetal, polyethylene, ABS or acrylonitrile butadiene styrene and acrylic.
What are the forms of plastic extrusion?
1. Blown film extrusion
This technique is used when you wish to manufacture plastic films to make shopping bags and objects like that. It's normally like a regular extrusion except for the die. In this technique, the die used is like an upright cylinder which has a circular opening that can be as little as a couple of centimeters in diameter to as large as minimum 3 meters. One benefit of this technique is the quality variations it can provide.
2. Sheet or film extrusion
In this technique, the materials are cooled by pulling them through a number of cooling rolls. They are also able to attain the preferred surface texture and sheet thickness via this technique. A method that follows this special extrusion technique is known as thermoforming, in which a sheet is exposed to heat until it turns into soft plastic so you can mold it into any shape. But, if you are gonna use vacuum when doing this, the technique is often known as vacuum forming.
3. Tubing extrusion
In this method, plastic extruders are used to create tubes such as medical tubing and drinking straws. It's also similar to normal extrusion except for the die. In this instance, a mandrel or pin is used to extrude hollow sections. You can use one or a few die based on the number of lumens or holes needed.
4. Compound extrusion
This method uses one or a mixture of many polymers to create plastic compounds. You may use powder, liquid or pellets as feeds for injection molding & extrusion. Machinery are extremely useful if you choose to use this technique. You may get those little laboratory machines or those large extruders found in big industries.
Those are just four of the a lot of extrusion processes known now. They have developed and enhanced over time. Each of them has its own pros and cons over the others. Each also needs different kinds of equipment.
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